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Grocery refrigeration

NO BULL Refrigeration -

Discussion · Sep 8, 2026

NO BULL Refrigeration - Since this forum has no posts yet ill kick it off by offering to answer any questions that you might have, (or finding out the answer if I dont know!) Whether youre a residential guy who has no interest in joining the refrigeration side but may be curious how it works, or youre a tech. I'll do my best to answer any questions!
Lil icy
Photo 1 · Lil icy

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Reply · Sep 8, 2026

Okay, explain the physics of ejectors in Danfoss CO2 racks :-)

Reply · Sep 11, 2026

Unfortunately I'm unable to transfer the marvelous action graphics that were generated by my AI. It is offer to create a 15 minute course if so desired. Here is it's response to your question. The nonsense is where there were active and interactive graphics, which are a huge part of understand it. In standard R744 transcritical systems, dropping pressure from the gas cooler to the receiver through a standard high-pressure expansion valve (HPV) wastes a massive amount of energy in the form of expansion work. Ejectors capture that wasted kinetic energy and use it to act as a "free" thermal compressor, lifting suction gas to a higher pressure. Here is exactly what happens inside the ejector at a thermodynamic and fluid mechanics level. --- ## The 4 Stages of Ejector Physics An ejector contains no moving parts; it relies entirely on flow geometry to manipulate pressure and velocity. ### 1. The Motive Nozzle (Isentropic Expansion) High-pressure, supercritical CO2 from the gas cooler (the "motive flow") enters a converging-diverging nozzle. As the nozzle narrows at the throat, the fluid accelerates to sonic velocity (Mach 1). As the nozzle diverges, the CO2 expands into a two-phase mixture (liquid and vapor) and accelerates to *supersonic* speeds. **The Physics:** Potential energy (pressure) is being converted into kinetic energy (velocity). By the First Law of Thermodynamics, assuming adiabatic conditions: $$h_{in}+\frac{1}{2}v_{in}^2=h_{out}+\frac{1}{2}v_{out}^2$$ Because enthalpy ($h$) drops drastically during this expansion, the velocity ($v$) skyrockets. The static pressure of the fluid exiting the nozzle drops significantly below the rack's suction pressure. ### 2. Suction Chamber (Entrainment) The supersonic jet creates a localized low-pressure zone (a vacuum). This pressure differential physically pulls vapor from the medium-temperature (MT) suction header or the liquid separator into the ejector. **The Physics:** This relies on the Venturi effect and the conservation of mass. The mass flow rate of the motive fluid ($\dot{m}_m$) and the entrained fluid ($\dot{m}_s$) are drawn together into the same channel. ### 3. Mixing Chamber (Momentum Transfer) The high-velocity motive fluid and the low-velocity entrained vapor meet. The fast fluid drags the slow fluid along, transferring momentum and accelerating the suction gas. **The Physics:** This is an inelastic collision governed by the conservation of momentum: $$\dot{m}_m v_m+\dot{m}_s v_s=(\dot{m}_m+\dot{m}_s)v_{mix}$$ During this mixing phase, a complex aerodynamic phenomenon called a "shockwave" often occurs. The flow violently decelerates from supersonic back to subsonic, causing a sudden, sharp rise in static pressure. ### 4. The Diffuser (Pressure Recovery) The mixed, subsonic fluid enters a steadily widening chamber. The flow slows down, and the remaining kinetic energy is converted back into static pressure. **The Physics:** This is Bernoulli's principle in reverse. The fluid exits the ejector and enters the receiver at a pressure significantly higher than the original MT suction pressure, but lower than the gas cooler pressure. --- --- ## The System Impact on the P-h Diagram By discharging into the receiver instead of the MT suction group, the ejector moves that vapor load to the **parallel compressors** (IT compressors). Since the receiver sits at a higher pressure (e.g., 550 psig / 38 bar) than the MT suction (e.g., 400 psig / 28 bar), the parallel compressors have a much smaller compression ratio to pump that gas back up to discharge pressure. This reduction in the required pressure lift ($\Delta P$) is what yields the massive 20-30% energy savings in warm ambient conditions, allowing R744 racks to operate efficiently even in hot climates.