Charging Systems with Accumulators
In air conditioning service we don’t always see systems with accumulators, if fact they are pretty uncommon unless you work on a lot of heat pumps.
We are Carrier dealers in Florida so we work on heat pumps with accumulators all the time. The majority of Carrier systems use a fixed orifice piston for the heat mode metering device and the accumulator is necessary to prevent compressor flooding.
As a quick review, the job of the accumulator is to prevent any saturated liquid-vapor mix from entering the compressor directly. The refrigerant travels down the suction (vapor) line and drops into the accumulator where the liquid refrigerant and oil drop to the bottom. The compressor suction then draws from the top of the accumulator to prevent liquid flooding into the compressor.
There is a small port with a screen at the very bottom of the return u-bend that allows oil and a small amount of liquid refrigerant to return to the compressor but any liquid will boil off before it makes it to the compressor.
An accumulator is very good at doing its job of protecting the compressor from liquid flooding during certain load conditions but it can lead to issues with charging if you don’t pay attention.
When adding charge to the suction (vapor) valve on a split heat pump with an accumulator, the liquid refrigerant will and to collect in the suction accumulator.
The only way the liquid charged into the accumulator can boil out and enter the compressor is through heat from the ambient outdoor air. This means that as you add liquid refrigerant to a system with an accumulator it takes more time for your readings to change than in a system with no accumulator.
If you aren’t careful you can easily overcharge an accumulator system due to the delayed response time waiting for the refrigerant to boil out.
Here are some best practices when charging an accumulator system-
- When possible meter in as vapor, this will limit the chilling effect to the accumulator that will result in it holding liquid
- You can charge carefully into the common suction port if it feeds in after the accumulator. Just be CAREFUL not to flood the compressor
- Weigh the refrigerant as you add allow to stabilize every so often.
- Make sure to allow the system to run a good long while after you are done charging to ensure you don’t overcharge
Bryan Orr is a lifelong learner, proud technician and advocate for the HVAC/R Trade