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Copper Deburring: Comparing Tools and Techniques

In this detailed HVAC training video, Roman Baugh and Ty Branaman are comparing tools and techniques for deburring copper. Using a digital microscope, they examine the actual surface damage caused by various deburring methods to show why technique matters just as much as tool selection.

What You’ll Learn:

  • Why deburring copper tubing is essential for system efficiency and oil return
  • How burrs create turbulence, reduce efficiency, and cause refrigerant noise
  • Microscopic comparison of needle nose pliers vs. dedicated deburring tools vs. reaming tools vs swage tools
  • The impact of aggressive vs. controlled deburring techniques
  • How poor deburring affects flare quality and connection integrity
  • Best practices for copper cutting to minimize burr formation
  • The relationship between tool maintenance and burr creation

 

Tools and Techniques Covered:

  • Needle-nose pliers (traditional method)
  • Dedicated deburring tools
  • Reaming tools
  • Tubing expanders for deburring applications
  • Proper copper cutters and wheel maintenance

 

Key Takeaways:

  • Proper technique is more important than tool selection
  • Dull copper cutter wheels create excessive burrs
  • Aggressive deburring can damage copper and compromise flare integrity
  • Quality work prevents system contamination and connection failures

 

This is skilled trade work – take the time to do it right the first time. Remember: respect your copper, maintain your tools, and never stop learning!

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